Jan 16, 2026 Tso lus

ASTM SA179 CS SMLS Yeeb Nkab

info-252-200info-225-225

ASTM SA179/A179 Seamless Cold-Kaw Tsawg-Carbon Steel Thaum tshav kub kub-Exchanger thiab Condenser Tubes

Txheej txheem cej luam

ASTM SA 179 / A179 / ASTM SA179 / ASTM SA179 / ASTM SA179 / ASTM SA179 / ASTM SA179 / ASTM SA179 / ASTM SA179 / ASTM SA179 / ASTM SA179 / ASTM SA179 / ASTM SA179 / ASTM SA179 / ASTM SA179 / ASTM SA179 / ASTM SA179 / ASTM SA179 / ASTM SA179 / ASTM SA179 / ASTM SA179 / ASTM SA179 / ASTM SA179 / ASTM SA179 / ASTM SA179 / ASTM SA179 / ASTM SA179 / A179)yog specification rauseamless txias-kos qis- carbon steel hlabtsim tshwj xeeb rauThaum tshav kub kub exchangers, condensers, thiab cov khoom siv hluav taws xob zoo sib xws. Cov hlab no yog cov yam ntxwv los ntawm lawv qhov chaw du, qhov ntev, thiab cov thermal conductivity zoo, ua rau lawv zoo tagnrho rau kev siv hluav taws xob zoo.

Lus Cim Tseem Ceeb:

SIB 179yog ASME Boiler thiab Pressure Vessel Code xaiv

A179yog lub npe ASTM

Ob leeg xa mus rau tib yam khoom specification


Cov yam ntxwv tseem ceeb

Cov yam ntxwv tshwj xeeb ntawm SA179 Tubes:

Txias -Drawn txheej txheem:Muab du nto tiav thiab meej qhov ntev

Tsawg Carbon Steel:Zoo heev thermal conductivity

Seamless Kev Tsim Kho:Tsis muaj weld seams los cuam tshuam cov cua sov hloov lossis tsim cov ntsiab lus tsis ua haujlwm

Daim Ntawv Thov Tshwj Xeeb:Tshwj xeeb rau cov cua kub exchangers thiab condensers

Nto Zoo:Superior rau dav dav - lub hom phiaj yeeb nkab rau fouling kuj


Khoom Specifications

Chemical Composition (Maximum%):

Lub ntsiab Kev xav tau Lub hom phiaj
Cov pa roj carbon (C) 0.06-0.18 Tsawg carbon rau zoo weldability thiab thermal conductivity
Manganese (Mn) 0.27-0.63 Lub zog tsis muaj kev cuam tshuam cov khoom thermal
Phosphorus (P) 0.035 max Tswj impurity
Sulfur (S) 0.035 max Tswj impurity
Silicon (Si) Tsis tau teev tseg Feem ntau qis rau qhov siab tshaj plaws thermal conductivity

Cov ntsiab lus tseem ceeb:

Tsawg carbon ntau:Tshwj xeeb tswj kom pom cov khoom zoo

Tsis muaj Silicon Requirement:Tsis zoo li A106 uas yuav tsum tau yam tsawg kawg nkaus silicon

Feem ntau Killed Steel:Tab sis tsis meej yuav tsum tau los ntawm specification


Mechanical Properties

Khoom Kev xav tau Sau ntawv
Tensile zog Ntau dua lossis sib npaug rau 47,000 psi (325 MPa) Yam tsawg kawg nkaus xwb, tsis muaj qhov siab tshaj plaws
Yield zog Ntau dua lossis sib npaug rau 26,000 psi (180 MPa) Ntawm 0.5% txuas ntxiv nyob rau hauv load
Elongation Ntau dua lossis sib npaug li 35% hauv 2 ntiv tes Rau phab ntsa thickness Ntau tshaj los yog sib npaug rau 0.015 "
Hardness Feem ntau 72-85 HRB Tsis tau teev tab sis raug ntau yam

Nco tseg:Mechanical zog yog rauraws li -tiav txias- kosmob. Annealing tuaj yeem ua kom tau raws li qhov xav tau.


Kev tsim khoom

Kev tsim tshwj xeeb:

Kub Rolling:Initial seamless raj ntau lawm (feem ntau rau A106 los yog zoo sib xws)

Kev kos duab txias:Ntau dhau los ntawm kev tuag kom ua tiav:

Yam tsawg kawg nkaus

Smooth nto tiav

Txhim kho cov khoom siv kho tshuab

Kev kho cua sov (yeem):

Stress Relieving:Rau qhov seem stability

Annealing:Kom ua tau raws li cov khoom siv kho tshuab yog tias xav tau

Ua tiav:

Ncaj ncaj

Txiav rau qhov ntev

Ntxuav thiab tshuaj xyuas

Txias Drawing Benefits:

Nto tiav:Ra 32-63 μin (0.8-1.6 μm) raug

Dimensional raug:nruj tolerances

Txhim kho lub zog:Los ntawm kev ua haujlwm hardening

Zoo dua ovality:Ntau puag ncig ntau dua li kub - cov raj ua tiav


Qhov Loj & Qhov Loj

Standard Loj:

Parameter Ntau yam Feem ntau
Sab nraud txoj kab uas hla 3/16 "mus rau 3" (4.76-76.2 hli) 5/8 "rau 1-1/4"
Phab ntsa Thickness 0.015 "- 0.165" (0.38-4.19 hli) 0.035 "mus rau 0.109"
Ntev Txog li 65 feet (20 m) 20-40 feet typical

Common Tube Sizes rau Heat Exchangers:

3/4" OD × 0.035" phab ntsa(BWG 18)

3/4" OD × 0.049" phab ntsa(BWG 16)

1" OD × 0.049" phab ntsa(BWG 16)

1" OD × 0.065" phab ntsa(BWG 14)

BWG (Birmingham Wire Gauge)feem ntau yog siv los qhia cov phab ntsa thickness rau cov cua kub exchanger raj.


Dimensional Tolerances (Tighter dua Standard Pipe)

Sab nraud Diameter Tolerances:

OD (inch) Ua siab ntev
Tsawg dua lossis sib npaug li 0.500 ±0.004"
0.501 - 0.625 ±0.005"
0.626 - 0.750 ±0.006"
0.751 - 1.000 ±0.007"
1.001 - 1.250 ±0.008"
1.251 - 1.500 ±0.009"
> 1.500 ±0.010"

Phab ntsa Thickness Tolerances:

Phab ntsa Thickness Ua siab ntev
Tsawg dua los yog sib npaug rau 0.035 " ±10%
0.036" - 0.065" ±9%
> 0.065" ±8%

Nco tseg:Ntau nruj dua li cov kav dej ntev ntev (feem ntau ± 12.5%)

Lwm Yam Tolerances:

Ntev:+1/8", -0" rau kev txiav ntev

Ncaj nraim:0.010" ib ko taw siab tshaj plaws

Tawm - ntawm -Roundness:Nyob rau hauv OD kam rau ua


Kev xeem yuav tsum tau

Yuav tsum xeem:

Kuaj Kev xav tau Lub hom phiaj
Hydrostatic Test 1,000 psi lossis siab dua raws li suav Leak nruj
Flare Test Nthuav kawg mus rau txoj kab uas hla tsis muaj cracking Ductility rau lub raj expanding
Flattening Test Flatten rau qhov kev ncua deb yam tsis muaj cracking General ductility
Tensile Test Ib qho ntxiv Txheeb xyuas cov khoom siv kho tshuab
Hardness Test Xaiv tau, feem ntau ua Kev kuaj xyuas zoo ntxiv
Kev kuaj tsis raug Eddy tam sim no lossis ultrasonic yeem Kev kuaj xyuas tsis raug

Hydrostatic Test Siab:

P=2StDP=D2St

Qhov twg S=60% ntawm qhov tsawg kawg nkaus yield zog (15,600 psi)
Yam tsawg kawg nkaus ntsuas siab =1,000 psi

Flare Test Requirements:

OD (inch) Yam tsawg kawg Expansion
Tsawg dua lossis sib npaug li 1.000 20% nce hauv OD
> 1.000 15% nce hauv OD

Qhov tseem ceeb rau:Tube-rau-tubesheet txuas hauv cov khoom siv hluav taws xob


Qhov yuav tsum tau ua tiav

Nto Zoo:

Smooth nto:Dawb los ntawm nplai, qhov taub, seams, thiab lwm yam kev puas tsuaj

Hom Roughness:Ra 32-63 μin (0.8-1.6 μm)

Kev tshuaj xyuas qhov muag:100% kev kuaj pom

Tshwj xeeb tiav:Muaj rau kev txhim kho cua sov hloov los yog fouling tsis kam

Common Surface Conditions:

Raws li -Drawn:Standard tiav, lub teeb kos duab lubricant tej zaum yuav muaj

Clean & Bright:Pickled los yog tshuaj ntxuav

Phosphate:Rau kev tiv thaiv corrosion thiab pleev xim

Cov Txheej Txheem Tshwj Xeeb:Rau cov kev pabcuam tshwj xeeb


Daim ntawv thov

Cov ntawv thov tseem ceeb:

Plhaub thiab Tube Thaum tshav kub kub Exchangers:

Txheej txheem kub exchangers

Coolers thiab cua sov

Condenser thiab evaporators

Cov Khoom Siv Hluav Taws Xob:

Nto condenser

Feedwater rhaub

Cua -cooled heat exchangers

Tshuaj thiab Petrochemical:

Reactor txias tsho

Txheej txheem interchangers

Khib cua sov rov qab units

HVAC & tub yees:

Chiller tubes

Cooling coils

Thaum tshav kub kub rov qab units

Hom Kev Pabcuam:

Kub:Mus txog 450℃F (232 degree)

Siab:Nruab nrab (feem ntau <300 psi)

Media:Dej, chav dej, roj, txheej txheem dej

Ib puag ncig:Feem ntau ntxuav kev pabcuam nrog kev kho dej kom raug

Vim li cas SA179 siv:

Zoo heev thermal conductivity:Tsawg carbon steel muab kev pom kev hloov pauv cua sov

Tus nqi -zoo:Kev lag luam ntau dua li alloy lossis stainless hlau

Fabricability zoo:Yooj yim rau nthuav, khoov, thiab vuam

Txaus Corrosion Resistance:Rau ntau qhov kev pabcuam dej thiab txheej txheem

Pov thawj Reliability:Ntev keeb kwm ntawm kev ua tau zoo


Kev sib piv nrog cov qauv zoo sib xws

SA179 vs A106:

Parameter SIB 179 A106 Qib B
Kev siv thawj zaug Thaum tshav kub kub exchangers, condensers High -kub kav
Cov ntsiab lus carbon 0.06-0.18% Tsawg dua lossis sib npaug li 0.30%
Kev tsim khoom Txias- tau kos Kub-ua tiav lossis normalized
Nto tiav Smooth, meej Standard zeb tiav
Tolerances Tighter Standard yeeb nkab tolerances
Kub Txog li 450℃F Txog li 750℃F
Nqi Siab dua qis

SA179 vs. A214 (ERW Heat Exchanger Tubes):

Parameter SA179 (tsis muaj seamless) A214 (ERW)
Kev tsim khoom Seamless txias- kos Hluav taws xob kuj welded
Weld Tsis muaj longitudinal weld Nws muaj longitudinal weld
Nto tiav Zoo dua Zoo
Nqi Siab dua qis
Daim ntawv thov Kev pabcuam tseem ceeb Kev pabcuam dav dav

SA179 vs. A334 (Tsawg-Tub Kub):

SIB 179:Rau cua sov hloov ntawm nruab nrab kub

A334:Rau qis- kev pabcuam kub (cov ntawv thov cryogenic)

Sib txawv chemistrythiab cov kev cai xeem


Fabrication & Installation

Tube Expanding:

Txheej txheem tseem ceeb rau Heat Exchanger Assembly:

Expansion Method:Mechanical los yog hydraulic raj expanding

Expansion Ratio:Feem ntau 3-8% ntawm lub raj phab ntsa thickness

Ib ntus:Nthuav tawm ntawm qhov nruab nrab sab nraud hauv tubesheet

Kev txheeb xyuas:Rub- tawm cov kev xeem feem ntau ua

Kev txiav txim siab:Kev lubrication kom zoo, cov cuab yeej tu

Vuam SA179 Tubes:

Zoo Weldability:Cov ntsiab lus qis carbon (CE feem ntau <0.35)

Filler Hlau:ER70S-2 los yog zoo li cov pa roj carbon ntau

Preheat:Feem ntau tsis xav tau rau cov phab ntsa nyias

Ncej -Kev kho cua sov:Kev xaiv rau kev daws kev ntxhov siab

Cov Txheej Txheem Feem Ntau:GTAW (TIG) for quality welds

Bending & forming:

Txias Khoov:Haum rau nruab nrab radii

Yam tsawg kawg nkaus Khoov Radius:Feem ntau 3 × OD

Kev siv Mandrel:Pom zoo kom tsis txhob flattening

Springback:Account rau hauv tooling design


Cov ntaub ntawv pov thawj & Traceability

Cov ntaub ntawv xav tau:

Mill Test Certificate:Nrog rau kev tshuaj xyuas tshuaj thiab kev sim tshuab

Thaum tshav kub kub Number Traceability:Qhov tseem ceeb rau ASME Code daim ntawv thov

Test Reports:Hydrostatic, flare, flattening xeem

Dimensional Report:Feem ntau muab rau precision raj

ASME Daim Ntawv Pov Thawj:"SA" ua ntej qhia ASME Boiler Code ua raws

Cov Lus Cog Tseg:

Tus neeg tsim khoom lub npe lossis lub cim lag luam

Specification (SA179 lossis A179)

Loj (OD × phab ntsa)

Kub naj npawb

Length (yog tias txiav rau qhov ntev)

Test siab (yog tias kuaj hydrostatically)

Hom Marking:

ntawv nyeem

ABC CO SA179 0.750 x 0.049 H12345 20'-0"

Txhais: Chaw tsim tshuaj paus=ABC CO, Spec=SA179, Loj=0.750" OD × 0.049" phab ntsa, Kub=H12345, Ntev =20 ko taw


Quality Assurance

Qhov tseem ceeb ntawm kev ua tau zoo:

Nto Zoo:Smooth, defect -dawb nto

Dimensional raug:Nyob rau hauv nruj tolerances

Flare Test Performance:Yuav tsum nthuav tsis tawg

Mechanical Properties:Ua tau raws li qhov xav tau yam tsawg kawg nkaus

Ncaj nraim:Qhov tseem ceeb rau kev sib txuas ntawm lub raj xaim

Common Defects kom tsis txhob:

Qhov Defects:Kos, pits, seams

Teeb meem Dimensional:Tawm - ntawm - spec OD lossis phab ntsa thickness

Tsis zoo Straightness:Kev siv lub raj tsis yooj yim

Tsis txaus Flare Test:Qhia txog teeb meem ductility

Kev kis kab mob:Residual drawing lubricant los yog nplai

Kev tshuaj xyuas:

Kev tshuaj xyuas qhov muag:100% kev xeem

Dimensional Checks:OD, phab ntsa, ntev, ncaj

Flare Test:Qauv hauv paus

Hydrostatic Test:Txhua lub raj

Eddy Current Testing:Yeem xaiv rau kev kuaj pom tsis raug


Ordering Information

Cov ntaub ntawv tseem ceeb Specification:

Txheem:ASTM A179 lossis ASME SA179

Qhov Loj:OD × phab ntsa thickness × ntev

Ntim:Taw los yog tej daim

Cov xwm txheej kawg:Plain, squared xaus

Nto tiav:Raws li - kos, ntxuav, thiab lwm yam.

Kev Xeem Xeem:Txheem lossis ntxiv

Ntawv pov thawj:MTC cov cai

Ntim:Cov cai tiv thaiv

Qauv Order Specification:

ntawv nyeem

ASTM A179 Seamless Cold-Drawn Steel Tubes Loj: 0.750" OD × 0.049" phab ntsa (BWG 16) × 20 'ntev Quantity: 5,000 feet Kawg: Txiav square, deburred Nto: Huv thiab ci Kev kuaj: Standard hydrostatic thiab flare Test Certificate tam sim no daim ntawv pov thawj kuaj tag nrho ntev Cim Cim: Ib ASTM A179 nrog rau tus naj npawb thaum tshav kub kub Ntim: Bundle nrog kawg tiv thaiv, ya raws barrier

Tshwj xeeb yuav tsum tau xav txog:

Eddy Current Testing:Rau kev pabcuam tseem ceeb

Kev tu tshwj xeeb:Rau kev pabcuam oxygen lossis cov tshuab huv

Ntev Tolerances:Tighter dua tus qauv yog tias xav tau

Txoj Cai Ncaj Ncees:Kev nruj dua rau qee yam kev siv

Qib ntawv pov thawj:ASME "SA" cov khoom siv rau kev ua haujlwm code


Kev lag luam Standards & Code ua raws

ASME Boiler & Pressure Vessel Code:

Ntu I:Fais fab Boilers (kub exchangers nyob rau hauv boiler systems)

Ntu VIII:Pressure Vessels (feem ntau heat exchangers)

Tshooj II, Ntu A:Khoom Specifications (SA179)

Yuav tsum tau rau:Code- stamped siab hlab ntsha thiab tshav kub exchangers

TEMA Standards:

TEMA Chav Kawm R:Qhov kev pab cuam refinery

TEMA Chav Kawm C:Kev pabcuam lag luam

TEMA Chav Kawm B:Kev pabcuam tshuaj

SA179 feem ntau tau teev tsegrau tag nrho cov chav kawm TEMA

HEI Standards:

Thaum tshav kub kub Exchange Institute:Cov qauv rau saum npoo condenser

SA179 yog cov khoom siv txheemrau condenser raj nyob rau hauv ntau specifications


Kev xav txog nyiaj txiag

Tus nqi Factors:

Qhov xwm txheej Tus nqi cuam tshuam Sau ntawv
Txias daim duab Siab dua kub -ua tiav Precision manufacturing
Nto Zoo Ntxiv cov nqi ua haujlwm Ntxuav, tshuaj xyuas
Kev sim Cov kev ntsuam xyuas ntxiv ntxiv tus nqi Eddy tam sim no, thiab lwm yam.
Loj OD me me feem ntau siab dua $/ft Kev tsim khoom nyuaj
Ntau Cov nqi txo nqi Typically >1,000 feet
Cov Kev Cai Tshwj Xeeb Tus nqi nce ntxiv Tighter tolerances, thiab lwm yam.

Nqe Sib piv:

SA179 vs A106:50-100% siab dua (precision vs. standard)

SA179 vs A214:30-50% siab dua (seamless vs. welded)

SA179 vs Stainless hlau:30-50% ntawm tus nqi (carbon vs. stainless)

Tus nqi tag nrho ntawm kev muaj tswv:

Tus nqi pib:Siab dua - lub hom phiaj yeeb nkab

Installation Nqi:Zoo ib yam li lwm cov raj precision

Tus nqi ua haujlwm:Tsawg dua vim kev hloov pauv cua sov zoo dua

Tus nqi kho mob:Muaj peev xwm qis dua nrog kev pabcuam kom raug

Tus nqi ntawm lub neej:Feem ntau zoo siab vim muaj kev ntseeg siab


Technical Summary

ASTM SA179 / A179 seamless txias -tso qis- carbon steel hlabsawv cev rauCov khoom siv rau kev siv cua sov thiab condenserqhov twg ua tau zoo hloov hluav taws xob, kev ntseeg siab, thiab tus nqi -kev ua tau zoo yog qhov tseem ceeb.

Qhov tseem ceeb Technical Advantages:

Zoo heev tshav kub hloov:Tsawg carbon steel muab kev pom zoo thermal conductivity

Precision Dimensions:Txias- txheej txheem kos kom ntseeg tau tias muaj kev zam nruj

Smooth nto:Minimizes fouling thiab txhim kho tshav kub hloov

Fabricability zoo:Yooj yim rau nthuav, khoov, thiab vuam

Pov thawj Reliability:Ntau xyoo dhau los ntawm kev ua haujlwm tau zoo

Cov Txheej Txheem Xaiv:

Xaiv SA179 thaum:

Lub tsev los yog kho lub plhaub thiab lub raj kub exchangers

Txhim kho qhov chaw condenser hauv cov chaw tsim hluav taws xob

Xav tau kev hloov hluav taws xob zoo nrog carbon steel

Yuav tsum tau du, precision raj rau expanding mus rau hauv tubesheets

Yuav tsum ua raws li ASME Code (siv SA179)

Tus nqi -kev daws teeb meem zoo vs. stainless lossis alloy tubes

Xav txog lwm txoj hauv kev thaum:

Corrosive kev pab cuam yuav tsum tau stainless (A213 TP304/316)

High-temperature service (>450℃F) yuav tsum tau hlau alloy

Tus nqi yog thawj tus neeg tsav tsheb thiab cov raj welded tau txais (A214)

Kev kub siab heev xav tau cov phab ntsa tuab (A106)

Yuav tsum muaj txheej txheej tshwj xeeb lossis kev kho mob

Cov kev coj ua zoo tshaj:

Kev xaiv khoom siv:

Txheeb xyuas cov tshuaj muaj pes tsawg leeg ua tau raws li qhov yuav tsum tau ua

Xyuas kom raug kev kho cua sov yog tias tau teev tseg

Txheeb xyuas qhov zoo ntawm qhov zoo rau kev hloov hluav taws xob

Quality Assurance:

Xav tau Mill Test Certificate

Txheeb xyuas qhov ntsuas flare rau lub raj nthuav dav

Txheeb xyuas qhov tseeb qhov tseeb ua ntej kev teeb tsa

Xav txog eddy tam sim no kuaj rau kev pabcuam tseem ceeb

Fabrication & Installation:

Siv cov txheej txheem nthuav dav kom zoo

Ua raws li cov txheej txheem vuam tsim nyog

Xyuas kom huv si installation kom tsis txhob muaj kab mob

Ua kev ntsuam xyuas xau tom qab sib dhos

Kev Ua Haujlwm & Kho:

Siv kev kho dej kom raug

Saib xyuas rau fouling thiab corrosion

Ntxuav cov raj tsis tu ncua raws li xav tau

Tshawb xyuas thaum kaw

Kev lag luam foundations:

SA179 tseem yog tusworkhorse cov ntaub ntawv rau tshav kub exchanger rajnyob rau hauv countless industrial daim ntaub ntawv. Nws ua ke ntawm cov khoom zoo thermal, fabricability, thiab tus nqi tsim nyog ua rau nws yog qhov kev xaiv zoo rau ntau daim ntawv thov hloov hluav taws xob. Thaum cov ntaub ntawv tshiab thiab cov thev naus laus zis tau tshwm sim, SA179 tseem tau teev tseg rau feem ntau ntawm cov pa roj carbon steel kub exchanger daim ntawv thov vim nws qhov kev ua tau zoo thiab kev ntseeg tau.

Yav tom ntej Trends:

Txhim kho Surface Treatments:Rau kev txhim kho tshav kub hloov thiab fouling kuj

Advanced Manufacturing:Ntau qhov kev kos duab txias txias

Cov ntaub ntawv digital:Cov khoom siv hluav taws xob traceability

Ntiaj teb no Standards Alignment:Kev sib raug zoo nrog ISO cov qauv

Sustainability Focus:Cov ntsiab lus rov siv dua thiab lub zog- ua haujlwm tau zoo

Kev Pom Zoo Kawg:

Rau carbon steel tshav kub exchanger thiab condenser daim ntaub ntawv,ASTM SA179 / A179 muab qhov zoo tshaj qhov sib npaug ntawm kev ua tau zoo, kev ntseeg siab, thiab tus nqi. Nws qhov txias seamless- kos kev tsim kho kom zoo thiab sib xws, thaum nws cov pa roj carbon tsawg muab cov thermal conductivity zoo heev. Thaum tau teev tseg kom raug, tsim, thiab khaws cia, SA179 cov hlab xa tawm xyoo ntawm kev pabcuam txhim khu kev qha hauv kev xav tau cov ntaub ntawv hloov hluav taws xob.

Nco ntsoov sab laj cov lej siv tau (ASME, TEMA, thiab lwm yam) thiab koom nrog cov kws tsim khoom tsim nyog thaum tsim cov khoom siv hluav taws xob. Kev xaiv cov khoom tsim nyog, kev tsim, thiab kev saib xyuas yog qhov tseem ceeb rau kev nyab xeeb, ua haujlwm tau zoo, thiab txhim khu kev ntseeg ntev - lub sijhawm ua haujlwm.

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