Feb 28, 2026 Tso lus

API 5L X90 Longitudinal submerged arc vuam yeeb nkab

info-266-190info-224-224

API 5L X90 Longitudinal Submerged Arc Vuam (LSAW) Pipe

Lub ntsiab lus tseem ceeb

Standard specification raulongitudinally submerged -arc welded steel kab yeeb nkabhauv qabAPI 5Lspecification.Qib X 90sawv cev asiab heev -lub zog pipeline steeluas zaum ntawm X80 thiab X100, muab qhov tsawg kawg nkaus yield zog ntawm90,000 psi (620 MPa). Nws sawv cev rau cov hlau metallurgy siab heev thiab yog siv rau hauv kev xav tau ntev - kis tau tus mob nyob deb thiab siab - kev siv cov raj xa dej siab uas yuav tsum muaj lub zog siab tshaj plaws - rau - qhov hnyav piv yog xav tau .

Lub npe piav qhia

Ib feem Lub ntsiab lus
API Lub koom haum American Petroleum
5L Specification rau kab yeeb nkab rau kev thauj mus los hauv cov kav dej
X90 Qib npe –X= qib pipeline,90= yam tsawg kawg nkaus yield zog hauv ksi (90,000 psi / 620 MPa)
Longitudinal Submerged Arc Vuam (LSAW) Kev tsim cov txheej txheem - steel daim hlau yog tsim thiab welded raws ib tug ncaj longitudinal seam siv submerged arc vuam nrog muab tub lim hlau ntxiv. Kuj tseem hu ua SAWL (Submerged Arc Welded Longitudinal)

Cov yam ntxwv tseem ceeb ntawm API 5L X90 LSAW Pipe

Feature Kev piav qhia
Hom khoom Advanced high -lub zog qis- alloy (HSLA) steel- micro-alloyed nrog niobium, vanadium, titanium, thiab tej zaum molybdenum; Feem ntau ua los ntawm TMCP (Thermo-Mechanical Controlled Processing) rau ultra-cov qauv zoo lis
Kev tsim khoom LSAW (Longitudinal Submerged Arc Vuam)- daim hlau tsim los ntawm UOE, JCOE, lossis RBE txheej txheem, ces welded nrog submerged arc rau sab hauv thiab sab nraud
Khoom Spec Levels PSL2 yog qhov yuav tsum tau ua kom zoorau X90 hauv txhua daim ntawv thov kev pabcuam tseem ceeb, yuav tsum tau kuaj xyuas qhov cuam tshuam Charpy, nruj dua chemistry tswj, thiab tau teev cov kev txwv siab tshaj plaws
Yield zog 620 MPa (90,000 psi) yam tsawg kawg nkaus(PSL2 ntau: feem ntau 620-760 MPa)
Tensile zog 690 MPa (100,000 psi) yam tsawg kawg nkaus(kwv yees; qhov muaj nuj nqis nyob ntawm qhov tshwj xeeb chemistry thiab kev ua tiav)
Elongation Yam tsawg kawg nkaus18-21%nyob ntawm phab ntsa thickness
Qhov tseem ceeb Advantage Ultra-siab zog-rau- hnyav piv- Ua kom muaj kev ua haujlwm siab tshaj plaws nrog qhov tsawg kawg nkaus phab ntsa thickness, txo cov nqi khoom, kev thauj mus los hnyav, thiab lub sijhawm vuam
Hom kab 508mm txog 1626mm(20 "mus rau 64") - txheej txheem LSAW enables loj diameters; JCOE txheej txheem tuaj yeem tsim txog 1626mm
Hom Phab Ntsa Thickness 6.0mm txog 30mm(txog 40-50 hli muaj rau cov haujlwm tshwj xeeb)
Ntev 6m mus 12.5mtxheem; kev cai ntev muaj

Tshuaj muaj pes tsawg leeg (API 5L X90 PSL2)

X90 yuav tsum muaj kev tswj xyuas cov tshuaj lom neeg kom ua tiav nws lub zog thaum tuav cov weldability thiab toughness. Thaum tshwj xeeb API 5L txwv rau X90 ua raws li cov kev cai PSL2 dav dav, cov khoom muaj xws li:

Element Feem ntau % Sau ntawv
Cov pa roj carbon (C) 0.22 max Ultra{0}}tsawg carbon rau weldability; cov nqi tiag tiag yuav qis dua
Manganese (Mn) 1.4-1.9 Ntau dua manganese rau lub zog; ua ke nrog micro- alloys
Phosphorus (P) 0.025 max Tight tswj kom toughness
Sulfur (S) 0.015 max Kev tswj nruj heev rau HIC kuj thiab toughness
Silicon (Si) 0.45 max Deoxidizer
Niobium (Nb) Tsawg dua los yog sib npaug rau 0.06 ua ke Micro-Alloying rau grain refinement
Vanadium (V) Tsawg dua los yog sib npaug rau 0.06 ua ke Micro{0}}alloying rau nag lossis daus
Titanium (Ti) Tsawg dua los yog sib npaug rau 0.15 ua ke Daim ntawv TiN rau kev ua kom zoo nplej thaum TMCP
Molybdenum (hli) 0.15 max Ntxiv dag zog
Carbon sib npaug (CE) Feem ntau 0.22-0.26 Muab xam thiab tswj rau thaj chaw weldability

Nco tseg:Nb + V Tsawg dua lossis sib npaug li 0.06%, thiab Nb + V + Ti Tsawg dua lossis sib npaug li 0.15% raws li API 5L PSL2 cov cai.

Mechanical Properties (PSL2)

Khoom Tus nqi ntau Sau ntawv
Yield zog (min) 620 MPa (90 ksi) Yam tsawg kawg nkaus yuav tsum muaj rau API 5L
Yield zog (max) 760-820 MPa (110-119 ksi) Qhov siab tshaj plaws txwv tsis pub dhau - lub zog
Tensile zog (min) 690 MPa (100 ksi) Yam tsawg kawg nkaus
Tensile zog (max) 900-950 MPa (130-138 ksi) Qhov siab tshaj plaws
Yield-rau-Tensile Ratio (max) 0.93-0.95 Xyuas kom ductility
Elongation 18-21% tsawg kawg nkaus Nyob ntawm phab ntsa thickness
Charpy V-ntsis cuam tshuam 40-100 J yam tsawg kawg nkaus nruab nrab Kub ntsuas los ntawm qhov project (feem ntau -20℃rau -45℃rau arctic / offshore)

Corrosion Cwj Pwm Tshawb Fawb:Kev tshawb fawb ntawm X90 linepipe steel hauv simulated av ib puag ncig (NS4 tov) qhia tias cov khoom siv hauv paus nthuav tawm anodic dissolution yam tsis muaj passivation. Cov khoom siv hauv paus yog thermodynamically ruaj khov dua li cov khoom siv weld seam, thiab corrosion kuj ntawm lub hauv paus hlau yog zoo dua li ntawm weld seam.

PSL1 vs PSL2 rau X90 LSAW Pipe

Yam PSL1 PSL2
Hom siv rau X90 Tsis tshua muaj - tej zaum yuav raug teev rau tsis yog - kev pabcuam tseem ceeb Txuj rau X90 - yuav tsum tau ua rau txhua daim ntawv thov kev sib kis
Chemistry Txheem txwv Tighter tswj(qis C, S, P)
Lub zog Min tsuas qhia Min thiab Maxtau teev tseg (tiv thaiv tshaj -lub zog)
Kev ntsuam xyuas cuam tshuam Tsis xav tau Yuav tsum tauntawm qhov ntsuas kub
Carbon sib npaug Tsis xav tau Muab xam thiab tswj
NDT Requirements Txuj Kev nruj dua - yuav tsum tau kuaj xyuas tsis muaj kev puas tsuaj
Yield-rau-Tensile Ratio Tsis tau teev tseg 0.93-0.95 max
Traceability Txwv tsis pub Tag nrho traceabilitytom qab ua tiav cov kev xeem

Nco tseg:Rau X90, PSL2 ua tau zooQhov yuav tsum tau ua rau txhua daim ntawv thov kev xa cov kav dej .

LSAW Manufacturing Methods for X90

Txoj kev tsim

Txoj kev Kev piav qhia Haum rau X90 Muaj Qib
UAE Phaj nias rau hauv U-puab, ces O-puab, mechanically expanded tom qab vuam Haum rau X90 ntau lawm API 5L A -X90, GB/T9711 L190-L625
JCOE Progressive J-C-O ua cov kauj ruam, nthuav dav tom qab vuam Txaus siab rau qib siab - zog- sib npaug sib npaug tsim kev ntxhov siab, siab uniformity API 5L A -X100, GB/T9711 L190-L690
JCOE (Yob Bending) Nruam axis contorting J-C-O forming Haum rau X80 (qib qis) API 5L A -X80, GB/T9711 L190-L555

Txheej txheem txheej txheem

Phaj xaiv:High- zoo steel daim hlau uas ua los ntawm TMCP (Thermo-Mechanical Controlled Processing) nrog ultra-cov qauv zoo thiab meej micro-alloying

Kev npaj phaj:Ntug milling rau cov bevels meej, kuaj ultrasonic rau laminations

Kev tsim:Progressive hydraulic nias (JCOE los yog UOE) tsim ib puag ncig puag ncig; rau JCOE, phaj npoo yog crimped ua ntej, ces tsim nyob rau hauv incremental kauj ruam

Tack Welding:Kev ruaj ntseg seam ib ntus

Submerged Arc Vuam:Multi-wire SAW (txog 5 xov hlau) siv cov vuam sab hauv, tom qab ntawd sab nraud weld rau kev nkag mus rau hauv flux. Cov txheej txheem vuam thiab cov ntaub ntawv tseem ceeb cuam tshuam rau tus cwj pwm corrosion thiab cov khoom siv kho tshuab

Mechanical Expanding:Cov yeeb nkab tau nthuav dav kom meej qhov ntev kom ua tiav qhov kev ua siab ntev nruj thiab txo qis kev ntxhov siab

NDT & Test:100% ultrasonic kuaj, kuaj radiographic, kuaj hydrostatic

Ua tiav:Xaus beveling (ib ANSI B16.25), daim ntawv thov txheej raws li tau teev tseg

Qhov Loj Muaj

Parameter Txheej txheem UOE JCOE Txheej Txheem (Nias Khoov) JCOE Txheej Txheem (Roll dabtsi yog khoov)
Sab nraud txoj kab uas hla 508-1118 hli (20"-44") 406-1626 hli (16"-64") 406-1829 hli (16"-72")
Phab ntsa Thickness 6.0-25.4 hli 6.0-75 hli 6.0-30 hli
Ntev 9-12.3 m 3-12.5 m 3-12.2 m
Qib Muaj API 5L A -X90, GB/T9711 L190-L625 API 5L A -X100, GB/T9711 L190-L690 API 5L A -X80, GB/T9711 L190-L555

Nco tseg:Rau X90 ntau lawm, UOE thiab JCOE (xovxwm dabtsi yog khoov) yog cov txheej txheem cuam tshuam. Phab ntsa tuab rau X90 feem ntau yuav yog nyob rau hauv qis kawg ntawm cov khoom siv vim muaj kev txwv tsis pub muaj cov khoom siv siab - lub zog.

Hom Phab Ntsa Thickness Range los ntawm Diameter (Extrapolated los ntawm X80 Cov Ntaub Ntawv)

Raws li muaj cov ntaub ntawv X80, X90 yuav zoo li muaj peev xwm zoo sib xws los yog txo qis siab tshaj plaws thickness:

OD (inch) OD (mm) X80 Phab Ntsa Thickness Range (mm) X90 kwv yees ntau yam (mm)
20" 508 6.0-11.0 6.0-10.5
24" 610 6.0-13.0 6.0-12.5
30" 762 7.0-16.0 7.0-15.0
36" 914 8.0-19.0 8.0-18.0
40" 1016 8.0-21.0 8.0-20.0
48" 1219 9.0-22.0 9.0-21.0
56" 1422 10.0-22.0 10.0-21.0
60" 1524 10.0-22.0 10.0-21.0
64" 1626 10.0-22.0 10.0-21.0

Nco tseg:Thickness ranges txo qis thaum lub zog nce ntxiv - rau X90, qhov siab tshaj plaws ntawm qhov ua tau zoo yog qis dua rau X80 vim yog kev tsim cov kev txwv nrog ntau dua - cov ntaub ntawv muaj zog .

Corrosion Cwj pwm yam ntxwv

Kev tshawb fawb ntawm X90 linepipe steel tau txheeb xyuas cov kev coj cwj pwm tshwj xeeb:

Yam Nrhiav
Anodic Dissolution X90 nthuav tawm anodic dissolution nyob ze ntawm - nruab nrab simulated av tov (NS4)
Passivation Tsis muaj qhov tshwm sim passivation pom thaum X90 muab tso rau hauv NS4 daws
Thermodynamic stability Cov khoom siv hauv paus yog thermodynamically ruaj khov dua li cov khoom siv weld seam
Cov teebmeem Polarization Nyob rau hauv -850 mV polarization muaj peev xwm, polarization kuj thiab corrosion kuj nce nrog polarization ntev; corrosion tam sim no ceev txo
Kev sib piv Corrosion Resistance Cov khoom siv hauv paus pom zoo corrosion kuj zoo dua li cov khoom siv weld seam

Kev Ntsuas & Kev Ntsuam Xyuas Cov Cai rau X90 PSL2

Hom kev xeem Lub hom phiaj Sau ntawv
Tshuaj ntsuam xyuas Txheeb xyuas qhov sib xyaw ua tau raws li API 5L txwv Ultra{0}}tsawg C, nruj S thiab P tswj
Tensile Test Paub meej tias yield thiab tensile zog (lub hauv paus hlau thiab weld) Ob leeg min thiab max txwv txwv
Flattening Test Tshawb xyuas ductility Yuav tsum tau
Khoov Test Tshawb xyuas qhov kev ncaj ncees thiab kev ua haujlwm ntawm cov vuam Yuav tsum tau
Impact Test (Charpy V-notch) Yuav tsum tauntawm qhov ntsuas kub Feem ntau -20℃rau -45℃rau kev pabcuam tseem ceeb
Hydrostatic Test Cov ntaub ntawv pov thawj ntawm leak-tightness Txhua cov yeeb nkab ib leeg raug kuaj
Kev kuaj ultrasonic 100%ntawm weld seam rau internal defects Tag nrho ntev, ob sab
Radiographic Examination (X{0}}ray) Thaum teev los ntawm cov kev xav tau ntxiv Muaj
Dimensional soj ntsuam Txheeb xyuas OD, phab ntsa thickness, ncaj Raws li API 5L tolerances
Kev tshuaj xyuas qhov muag Deg mob, weld tsos 100%

Mill Test Certificate:EN 10204 / 3.1 tus qauv; 3.2 rau cov haujlwm tseem ceeb.

Txheej & Kev Tiv Thaiv Kev Xaiv

Txheej hom Daim ntawv thov
Dub( liab qab) Standard zeb tiav, siv sab hauv tsev
Varnish / Anti- xeb roj Kev tiv thaiv ib ntus thaum caij tsheb npav
Dub painting Basic kev tiv thaiv corrosion
3LPE (3-txheej polyethylene) Feem ntaurau faus pipelines, hnyav ib puag ncig
FBE (Fusion Bonded Epoxy) Kev tiv thaiv corrosion
Coal Tar Epoxy Heavy-lub luag haujlwm tiv thaiv
Galvanized Thaum tau teev tseg
Pob zeb hnyav txheej (CWC) Offshore pipelines (tsis zoo buoyancy)

Cov lus sib piv: X90 vs. Cov Qib uas nyob ib sab

Qib Yield zog (MPa) min Tensile zog (MPa) min Kwv tij muaj zog
X70 483 565 Lub hauv paus
X80 552 621 +14% dhau X70
X90 620 ~690 +12% dhau X80, +28% dhau X70
X100 690 760 +11% dhau X90

Nco tseg:X90 zaum ntawm X80 thiab X100 hauv API 5L qib ntaiv, sawv cev rausiab heev - zog xaivrau kev thov cov ntawv thov uas X80 tsis txaus tab sis X100 dhau lawm - tau qhia lossis tseem tsis tau txais yuav dav dav.

Qhov twg X90 haum ntawm API 5L Qib

Qib Tawm tswv yim (min, MPa) Daim ntawv thov
X52 359 Nruab nrab -siab kis
X60 414 High -siab kis
X65 448 High -siab kis tau tus mob, offshore
X70 483 Ntev -qhov deb siab -siab
X80 552 Loj hla - lub teb chaws cov kav dej
X90 620 Ultra-siab- cov kab hauv siab, tom ntej- cov kav dej
X100 690 Kev sim, txwv tej yaam num

X90 sawv cev rau cov thawj coj ntawm cov khoom lag luam muaj siab - cov khoom siv kav dej muaj zogthiab yog lub ntsiab lus ntawm kev tshawb fawb tsis tu ncua rau kev coj tus cwj pwm corrosion thiab kev ua haujlwm vuam.

Cov ntawv thov siv

Kev lag luam Daim ntawv thov
Ntev -Ntaus Roj Kis Tom ntej no - tiam ultra- siab - cov kav xa hluav taws xob siab xav tau lub zog siab tshaj plaws - rau - qhov hnyav piv
Offshore Deepwater subsea pipelines uas txo qhov hnyav yog qhov tseem ceeb
Siab -Npaum Gas Cov kav dej ua haujlwm ntawm15+ MPa (2, 175+ psi)tsim siab
Kev Pabcuam Arctic Tsawg- cov kav dej kub uas yuav tsum muaj qhov tshwj xeeb toughness ntawm lub zog siab
CCUS Projects CO₂ thauj cov kav dej yuav tsum muaj zog
Hloov / Hloov kho Pipeline muaj peev xwm nthuav dav cov haujlwm uas xav tau siab dua

Availability & Commercial Status

Thaum X90 suav nrog API 5L qib cov npe thiab muab los ntawm qee lub tuam txhab, nws yogtsawg tshaj li X80rau ntau qhov laj thawj:

Qhov xwm txheej Kev txiav txim siab
Kev Lag Luam Muaj X90 yog muab los ntawm cov tuam txhab loj (piv txwv li, teev hauv API 5L A-X90 hauv UOE thiab JCOE specifications)
Kev paub txog qhov project Tsawg dua thaj chaw keeb kwm piv rau X70/X80; ntau dua hauv cov ntsiab lus tshawb fawb
Vuam Complexity Yuav tsum muaj kev tswj xyuas cov cua sov kom zoo thiab cov txheej txheem tsim nyog; weld cheeb tsam cov khoom yuav tsum tau ceev faj
Kev txiav txim siab toughness HAZ toughness yuav tsum tau ua tib zoo tswj; kev tshawb fawb qhia tau hais tias weld seam yuav muaj cov yam ntxwv sib txawv corrosion dua li lub hauv paus hlau
Economic Justification Tsuas yog tus nqi -zoo rau cov haujlwm uas X80 lub zog tsis txaus kom ua tiav cov phab ntsa thickness txo

Cov npe ntawm cov chaw tsim khoom:X90 suav nrog hauv qib muab rau:

UOE LSAW kav (508-1118mm, 6.0-25.4mm)

JCOE LSAW kav (406-1626mm, 6.0-75mm)

Ntau tus neeg muag khoom suav nrog PCK, Octal, Lefin, Ruixing, Kelly, thiab United Steel

Cov Lus Cim Xaiv Tseem Ceeb

1. X90 vs. Qib qis

X90yog teev rauultra-siab- cov kab hauv siab thiab tom ntej - cov phiaj xwm kav dejqhov twg lub zog siab tshaj plaws - rau - qhov hnyav piv yuav tsum tau

Rau feem ntau cov haujlwm,X70 los yog X80nyob twj ywm tus qauv kev xaiv nrog thaj chaw dav keeb kwm

X90 muab~ 12% siab zog dua X80, ua kom cov phab ntsa nyias nyias lossis ua haujlwm siab dua

2. PSL2 yog qhov yuav tsum tau ua rau X90

PSL2 yuav tsum muaj txiaj ntsig zoorau txhua daim ntawv thov X90 pipeline

Qhov yuav tsum tau muaj muaj xws li:

Charpy V- ntsuas qhov cuam tshuam ntawm qhov ntsuas kub

Maximum tawm los thiab lub zog tensile txwv

Carbon sib npaug tswj

Tag nrho traceability

3. Kev txiav txim siab Corrosion

Kev tshawb fawb qhia tias X90 puag hlau muaj kev tiv thaiv corrosion zoo dua li vuam seam

Tsis muaj passivation nyob ze - ib puag ncig nruab nrab; anodic dissolution yog thawj corrosion mechanism

Kev tiv thaiv Cathodic tau kawm; polarization ntawm -850 mV txhim kho corrosion kuj nyob rau lub sijhawm

4. Kev txiav txim siab vuam

Weld seam zog yuav tsum tau ua tib zoo tsim nyog; kev tshawb fawb paub meej tias weld cheeb tsam yuav muaj kev sib txawv corrosion

Thaum tshav kub kub input yuav tsum raug tswj kom tswj tau HAZ toughness

Ua ntej- cov txheej txheem vuam tsim nyog yog qhov tseem ceeb

5. Kev tsim cov txheej txheem xaiv

UOE:Haum rau X90 hauv txoj kab uas hla 20-44 "

JCOE (Xovxwm Bending):Txaus siab rau qhov dav dav dav thiab siab - qib siab txog X100

Phab ntsa thickness:Yuav nyob rau hauv qis kawg ntawm muaj ntau yam vim muaj kev txwv kev tsim khoom

6. Kev xeem & ntawv pov thawj

Standard ntawv pov thawj:EN 10204 3.1(tus neeg tsim khoom qhov kev ntsuam xyuas ywj pheej)

Rau qhov project tseem ceeb:EN 10204 3.2(thov thib peb- tog neeg pov thawj)

Xyuas kom Mill Test Certificate muaj xws li: tshuaj muaj pes tsawg leeg, mechanical zog, NDT cov qhabnias, hydrostatic test results,cuam ​​tshuam qhov ntsuas ntawm qhov ntsuas kub

Thib peb-kev tshuaj xyuas los ntawmSGS, BV, Lloydsfeem ntau txais

7. Daim ntawv thov haum

Tom ntej no -generation gas kis:X90 PSL2 nrog rau kev ntsuam xyuas ntawm qhov kub thiab txias

Offshore pipelines:Ntsuam xyuas yog tias X90 tau txais txiaj ntsig ntau dua li keeb kwm kev txwv tsis pub dhau los ntawm X80

Kev pabcuam Arctic:Txheeb xyuas qhov cuam tshuam ntawm -45℃lossis qis dua; kev tshawb fawb paub meej tias cov khoom siv hlau / lub hauv paus hlau tau raug kawm rau cov ntawv thov no

Kev pabcuam qaub:Tham nrog cov engineers cov ntaub ntawv; siab - steels muaj zog yuav muaj kev txwv hauv H₂S ib puag ncig

Thaum kawg Takeaway: API 5L X90 LSAW Pipesawv cev asiab heev -lub zog pipeline steelnrog yam tsawg kawg nkaus tawm lub zog ntawm90,000 psi (620 MPa)12% siab dua X80thiab28% siab dua X70. Nws yog nyob nruab nrab ntawm X80 thiab X100 hauv API 5L qib ntaiv thiab muaj los ntawm cov tuam txhab loj ntawm UOE thiab JCOE cov txheej txheem hauv txoj kab uas hla ntawm20 "mus rau 64". X90 yog cov ntsiab lus ntawm kev tshawb fawb tsis tu ncua rau tus cwj pwm corrosion, nrog cov kev tshawb fawb qhia tias cov hlau hauv paus muaj kev tiv thaiv corrosion zoo dua li vuam seam thiab cathodic tiv thaiv ntawm -850 mV txhim kho corrosion mus sij hawm ntev. Thaum muaj kev lag luam, X90 muaj keeb kwm yav dhau los tsawg dua X70 lossis X80 thiab feem ntau tau teev tseg rauultra-siab- cov kab hauv siab, tom ntej- cov phiaj xwm roj xa mus, thiab cov ntawv thov uas X80 lub zog tsis txaus. Rau txhua daim ntawv thov tseem ceeb,PSL2nrog Charpy kev ntsuam xyuas ntawm qhov kev pab cuam qhov kub thiab txias yogyuav tsum tau. Cov txheej txheem vuam thiab cov khoom siv yuav tsum tau ua tib zoo tsim nyog los xyuas kom meej cov khoom siv vuam zoo sib xws hauv cov hlau ua haujlwm.

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